DS800X Rally (KEL800 engine) Torque Specifications
Source: KEL800 Service Manual, LXFD0901-054 (Loncin, Feb 2025)
- Engine-only torque values from the workshop manual. Bike-level chassis torques (wheel axles, swingarm, suspension) are not in this manual - they live in a bike-level workshop manual not currently published for the DS800X Rally.
- Multiple torque-to-yield procedures use 'starting torque + angle' - read the notes column carefully.
Cylinder Head & Cam
| Fastener | Thread | Qty | Torque |
|---|---|---|---|
| Spark plug | M10 | 2 | 17 N·m |
| Cylinder head cover bolt | M6 | 6 | 12 N·m |
| Cylinder head bolt (main) Torque-to-yield. Coat thread with oil. Sequence matters. | M9 | 9 | 5 N·m + 15 N·m + 90° + 90° |
| Cylinder head bolt (secondary) | M6 | 6 | 11 N·m |
| Camshaft bracket bolt Coat thread with oil. | M7 | 7 | 15 N·m |
| Camshaft sprocket bolt | M6 | 6 | 15 N·m |
| Tensioner base end bolt Add seal ring. | M10 | 1 | 16 N·m |
Bottom End
| Fastener | Thread | Qty | Torque |
|---|---|---|---|
| Connecting rod bolt Torque-to-yield. Coat with oil. | M9 | 9 | 10 N·m + 15 N·m + 90° |
| Magneto rotor bolt Coat thread with oil. | M12 | 1 | 135 N·m |
| Clutch central nut | M22 | 1 | 190 N·m |
| Front sprocket nut | M22 | 1 | 127 N·m |
Lubrication
| Fastener | Thread | Qty | Torque |
|---|---|---|---|
| Oil drain seal plug | M24 | 1 | 22 N·m |
| Secondary oil filter | M20 | 1 | 12 N·m |
Found a discrepancy?
Compare with your service manual or your dealer's own torque card. If a value here differs from official source material, let us know and we'll cross-check and correct.